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Troubleshooting Laser Height Following Failures

Height following system keeps consistent distance between nozzle and sheet. If it fails, you will get bad cuts, nozzle collision and machine damage.

 

Common Symptoms

  • Nozzle hits the metal plate
  • Unstable cutting height during processing
  • Height reading jumps randomly
  • Alarm triggered when starting cutting

 

Possible Causes

  • Dust, spatter or residue on the capacitive sensor
  • Damaged ceramic ring
  • Loose wiring or poor connector contact
  • Wrong parameter setting of follow-up sensitivity
  • Grounding problem of the machine

 

 

Solutions

  • Clean the sensor surface and remove metal spatter regularly.
  • Check ceramic ring for cracks and replace it if broken.
  • Re-plug cables and inspect connectors for oxidation.
  • Reset height following parameters according to material and thickness.
  • Check machine grounding to eliminate signal interference.

 

Reminder

Stop the machine immediately once collision risk appears. Do not run continuous cutting when height following is abnormal.

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